ABOUT VOLTPULSE

Hi, I'm
Sai Chaitanya.

Battery Systems Engineer

I've spent 3+ years inside commercial EV development — designing packs, writing BMS logic, and navigating homologation. VoltPulse is where I put what I've actually learned into writing.

From cell to system — immersion cooling to swappable packs
Standards-aware, not standards-obsessed
Written from the bench, not the boardroom
Sai Chaitanya Dasari

Sai Chaitanya Dasari

LINKEDIN|GITHUB|saichaitanyadasari99@gmail.com|ALL ARTICLES
BMS DESIGNLFP / NA-IONIMMERSION COOLINGSWAPPABLE BATTERYCAN / J1939SIMULINK MBDPACK ENGINEERINGAIS-156BMS DESIGNLFP / NA-IONIMMERSION COOLINGSWAPPABLE BATTERYCAN / J1939SIMULINK MBDPACK ENGINEERINGAIS-156

WHAT I WRITE ABOUT

Topics I cover

BMS & Algorithm Design

SOC/SOH estimation, CAN architecture, J1939 protocol, Simulink MBD

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🔋

Cell Chemistry & Degradation

LFP, NMC, Na-ion, DCIR analysis, cycle aging

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🌡

Thermal & Pack Systems

Immersion cooling, swappable architectures, heat recovery, pack-level safety

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🔌

Charging Infrastructure

CCS, CHAdeMO, GB/T, V2G, ISO 15118 plug & charge

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📊

EV Benchmarks

Real-world range testing, charging curves, efficiency analysis

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📋

Standards & Compliance

UN ECE R100, UL 2580, IEC 61851, safety certifications

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EXPERIENCE

Deputy Manager — Battery Systems

Volvo Eicher Commercial Vehicles

End-to-end pack development across electric buses, trucks and LCVs. From architecture to homologation.

3+ YearsCommercial EVs

M.E. Design Engineering

BITS Pilani · Postgraduate

GATE 2021 — All India Top 1%

Masters

B.Tech Mechanical Engineering

Andhra University

Undergraduate

WHY VOLTPULSE

What makes this different

📐

First Principles

Every analysis starts from cell chemistry and physics — not marketing claims.

🔧

Real-World Data

Bench testing, thermal imaging, and on-road benchmarks — not just theory.

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Production Reality

Writing from pack design and manufacturing — not research papers.